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    Rights statement: This is the author’s version of a work that was accepted for publication in Composite Strutures. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. A definitive version was subsequently published in Composite Structures, 282, 2022 DOI: 10.1016/j.compstruct.2021.115107

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Design optimisation of braided composite beams for lightweight rail structures using machine learning methods

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Article number115107
<mark>Journal publication date</mark>15/02/2022
<mark>Journal</mark>Composite Structures
Volume282
Number of pages12
Publication StatusPublished
Early online date14/12/21
<mark>Original language</mark>English

Abstract

Braided composites have seen substantial industrial uptake for structural applications in the past decade. The dependence of their properties on braid angle provides opportunities for lightweighting through structure-specific optimisation. This paper presents an integrated approach, combining finite element (FE) simulations and a genetic algorithm (GA) to optimise braided beam structures in the spaceframe chassis of a rail vehicle. The braid angle and number of layers for each beam were considered as design variables. A set of 200 combinations of these variables were identified using a sampling strategy for FE simulations. The results were utilised to develop a surrogate model using genetic programming (GP) to correlate the design variables with structural mass and FE-predicted chassis displacements under standard loads. The surrogate model was then used to optimise the design variables using GA to minimise mass without compromising mechanical performance. The optimised design rendered approximately 15.7% weight saving compared to benchmark design.

Bibliographic note

This is the author’s version of a work that was accepted for publication in Composite Strutures. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. A definitive version was subsequently published in Composite Structures, 282, 2022 DOI: 10.1016/j.compstruct.2021.115107