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A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks

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A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks. / Ansari, M.; Martinez-Marchese, A.; Huang, Y. et al.
In: Materialia, Vol. 12, 100710, 31.08.2020.

Research output: Contribution to Journal/Magazine › Journal article › peer-review

Harvard

Ansari, M, Martinez-Marchese, A, Huang, Y & Toyserkani, E 2020, 'A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks', Materialia, vol. 12, 100710. https://doi.org/10.1016/j.mtla.2020.100710

APA

Ansari, M., Martinez-Marchese, A., Huang, Y., & Toyserkani, E. (2020). A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks. Materialia, 12, Article 100710. https://doi.org/10.1016/j.mtla.2020.100710

Vancouver

Ansari M, Martinez-Marchese A, Huang Y, Toyserkani E. A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks. Materialia. 2020 Aug 31;12:100710. doi: 10.1016/j.mtla.2020.100710

Author

Ansari, M. ; Martinez-Marchese, A. ; Huang, Y. et al. / A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks. In: Materialia. 2020 ; Vol. 12.

Bibtex

@article{86004f939eb14cf780b47aeb1a45f270,
title = "A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks",
abstract = "This research aims to develop a time-efficient physics-based model for laser directed energy deposition through coaxial powder feeding (LDED-CPF). A clear understanding of the interaction of the laser beam, powder, and substrate and its effects on the temperature field and geometrical characteristics of the melt pool, is of tremendous importance. This research first tries to analytically couple the moving laser beam, the powder stream, and the semi-infinite substrate. A process model is then developed for single-track deposition and experimental validation is conducted by depositing a titanium alloy (Ti-5553) at different laser powers and carrier gas flow rates. Moreover, an alternative method is established to estimate the deposit height based on the melt-pool projection and a process window is developed to consider more physics. Using the developed model, the processing parameters can be efficiently selected and the geometry and temperature field can be predicted for the single-track depositions.",
keywords = "Additive manufacturing, Analytical modeling, Directed energy deposition, Geometry prediction, Process mapping, Temperature field",
author = "M. Ansari and A. Martinez-Marchese and Y. Huang and E. Toyserkani",
year = "2020",
month = aug,
day = "31",
doi = "10.1016/j.mtla.2020.100710",
language = "English",
volume = "12",
journal = "Materialia",
issn = "1359-6454",
publisher = "PERGAMON-ELSEVIER SCIENCE LTD",

}

RIS

TY - JOUR

T1 - A mathematical model of laser directed energy deposition for process mapping and geometry prediction of Ti-5553 single-tracks

AU - Ansari, M.

AU - Martinez-Marchese, A.

AU - Huang, Y.

AU - Toyserkani, E.

PY - 2020/8/31

Y1 - 2020/8/31

N2 - This research aims to develop a time-efficient physics-based model for laser directed energy deposition through coaxial powder feeding (LDED-CPF). A clear understanding of the interaction of the laser beam, powder, and substrate and its effects on the temperature field and geometrical characteristics of the melt pool, is of tremendous importance. This research first tries to analytically couple the moving laser beam, the powder stream, and the semi-infinite substrate. A process model is then developed for single-track deposition and experimental validation is conducted by depositing a titanium alloy (Ti-5553) at different laser powers and carrier gas flow rates. Moreover, an alternative method is established to estimate the deposit height based on the melt-pool projection and a process window is developed to consider more physics. Using the developed model, the processing parameters can be efficiently selected and the geometry and temperature field can be predicted for the single-track depositions.

AB - This research aims to develop a time-efficient physics-based model for laser directed energy deposition through coaxial powder feeding (LDED-CPF). A clear understanding of the interaction of the laser beam, powder, and substrate and its effects on the temperature field and geometrical characteristics of the melt pool, is of tremendous importance. This research first tries to analytically couple the moving laser beam, the powder stream, and the semi-infinite substrate. A process model is then developed for single-track deposition and experimental validation is conducted by depositing a titanium alloy (Ti-5553) at different laser powers and carrier gas flow rates. Moreover, an alternative method is established to estimate the deposit height based on the melt-pool projection and a process window is developed to consider more physics. Using the developed model, the processing parameters can be efficiently selected and the geometry and temperature field can be predicted for the single-track depositions.

KW - Additive manufacturing

KW - Analytical modeling

KW - Directed energy deposition

KW - Geometry prediction

KW - Process mapping

KW - Temperature field

U2 - 10.1016/j.mtla.2020.100710

DO - 10.1016/j.mtla.2020.100710

M3 - Journal article

AN - SCOPUS:85085734114

VL - 12

JO - Materialia

JF - Materialia

SN - 1359-6454

M1 - 100710

ER -