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In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel

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In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel. / Chen, Yunhui; Clark, Samuel J.; Huang, Yuze et al.
In: Materials Letters, Vol. 286, 129205, 01.03.2021.

Research output: Contribution to Journal/MagazineJournal articlepeer-review

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Chen, Y, Clark, SJ, Huang, Y, Sinclair, L, Leung, CLA, Marussi, S, Connolley, T, Magdysyuk, OV, Atwood, RC, Baxter, GJ, Jones, MA, Todd, I & Lee, PD 2021, 'In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel', Materials Letters, vol. 286, 129205. https://doi.org/10.1016/j.matlet.2020.129205

APA

Chen, Y., Clark, S. J., Huang, Y., Sinclair, L., Leung, C. L. A., Marussi, S., Connolley, T., Magdysyuk, O. V., Atwood, R. C., Baxter, G. J., Jones, M. A., Todd, I., & Lee, P. D. (2021). In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel. Materials Letters, 286, Article 129205. https://doi.org/10.1016/j.matlet.2020.129205

Vancouver

Chen Y, Clark SJ, Huang Y, Sinclair L, Leung CLA, Marussi S et al. In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel. Materials Letters. 2021 Mar 1;286:129205. Epub 2020 Dec 13. doi: 10.1016/j.matlet.2020.129205

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Bibtex

@article{ea5ab3e27398482f8d880247eb4f6f2e,
title = "In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel",
abstract = "The Directed Energy Deposition Additive Manufacturing (DED-AM) of SS316L was studied using in situ and operando synchrotron X-ray imaging to quantitively understand the effect of processing parameters on the melt-pool morphology and surface quality. It was found that surface roughness of DED-AM builds can result from melt pool surface perturbations caused by changes in the melt flow and build stage motion perturbations. Process maps are developed that quantitatively correlate build quality to process parameters including powder feed rate, laser power and traverse speed. How the AM process parameters control build efficacy is clarified, and the processing conditions required to dampen surface perturbations leading to roughness were determined.",
keywords = "Directed energy deposition, In situ synchrotron X-ray imaging, Laser additive manufacturing",
author = "Yunhui Chen and Clark, {Samuel J.} and Yuze Huang and Lorna Sinclair and Leung, {Chu Lun Alex} and Sebastian Marussi and Thomas Connolley and Magdysyuk, {Oxana V.} and Atwood, {Robert C.} and Baxter, {Gavin J.} and Jones, {Martyn A.} and Iain Todd and Lee, {Peter D.}",
year = "2021",
month = mar,
day = "1",
doi = "10.1016/j.matlet.2020.129205",
language = "English",
volume = "286",
journal = "Materials Letters",
issn = "0167-577X",
publisher = "Elsevier",

}

RIS

TY - JOUR

T1 - In situ X-ray quantification of melt pool behaviour during directed energy deposition additive manufacturing of stainless steel

AU - Chen, Yunhui

AU - Clark, Samuel J.

AU - Huang, Yuze

AU - Sinclair, Lorna

AU - Leung, Chu Lun Alex

AU - Marussi, Sebastian

AU - Connolley, Thomas

AU - Magdysyuk, Oxana V.

AU - Atwood, Robert C.

AU - Baxter, Gavin J.

AU - Jones, Martyn A.

AU - Todd, Iain

AU - Lee, Peter D.

PY - 2021/3/1

Y1 - 2021/3/1

N2 - The Directed Energy Deposition Additive Manufacturing (DED-AM) of SS316L was studied using in situ and operando synchrotron X-ray imaging to quantitively understand the effect of processing parameters on the melt-pool morphology and surface quality. It was found that surface roughness of DED-AM builds can result from melt pool surface perturbations caused by changes in the melt flow and build stage motion perturbations. Process maps are developed that quantitatively correlate build quality to process parameters including powder feed rate, laser power and traverse speed. How the AM process parameters control build efficacy is clarified, and the processing conditions required to dampen surface perturbations leading to roughness were determined.

AB - The Directed Energy Deposition Additive Manufacturing (DED-AM) of SS316L was studied using in situ and operando synchrotron X-ray imaging to quantitively understand the effect of processing parameters on the melt-pool morphology and surface quality. It was found that surface roughness of DED-AM builds can result from melt pool surface perturbations caused by changes in the melt flow and build stage motion perturbations. Process maps are developed that quantitatively correlate build quality to process parameters including powder feed rate, laser power and traverse speed. How the AM process parameters control build efficacy is clarified, and the processing conditions required to dampen surface perturbations leading to roughness were determined.

KW - Directed energy deposition

KW - In situ synchrotron X-ray imaging

KW - Laser additive manufacturing

U2 - 10.1016/j.matlet.2020.129205

DO - 10.1016/j.matlet.2020.129205

M3 - Journal article

VL - 286

JO - Materials Letters

JF - Materials Letters

SN - 0167-577X

M1 - 129205

ER -